GM ships EVs with recycled-battery cathode

GM and Cirba Solutions turned 80 end-of-life GM battery packs into more than 12 tonnes of new cathode material, and cells made from it are now in customer Cadillac, Chevrolet and GMC EVs. It is still a pilot.

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GM ships EVs with recycled-battery cathode - photo 1

Cadillac Lyriq

Tags EV USA

General Motors has started delivering EVs whose battery cells contain cathode material made from old GM battery packs. The material comes from a pilot with recycler Cirba Solutions: 80 end-of-life GM batteries yielded more than 12 tonnes of new cathode active material, made with 100% recycled nickel, cobalt and manganese. GM announced the results on 22 September.

From old packs to new cells

Cirba Solutions recovered the metals from the old packs at its facility in Ohio and turned them into cathode material. Ultium Cells, GM’s battery joint venture with LG Energy Solution, used that material to build new cells. The cells went into battery packs assembled at GM’s Spring Hill, Tennessee, and Factory Zero, Detroit, plants, and from there into production vehicles.

GM says testing showed the recycled-material cells performed comparably to cells made from new raw materials, and that they meet its quality, safety and performance requirements.

Which vehicles have them

Seven models are shipping with the cells:

Still a pilot

Twelve tonnes is a small batch next to a vehicle programme, and GM describes this as a pilot. It expects to scale the closed loop as more EV batteries reach the end of their life, which is the constraint: the volume of old packs available to recycle is still small, because most EVs are young.


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